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Customized Tungsten Carbide Spare Parts Applied in Drilling Downhole Tools
The products and technologies from Zonco and have been widely applied in the fields of oil & gas, it is made from alloy Steel and tungsten carbide. Materials Grade will be recommend according to working/operation condition. Its excellent material properties and design have greatly improved drilling efficiency and cost savings. We can customize production according to customer’s drawing and spec provided.
Company Introduction:
Zonco has been specialized in customizing various kinds of non-standard tungsten carbide wear resistant components for more than 10 years.Our products and technologies have been widely applied in the fields of oil & gas (such as downhole tools(dill bits, chrismas tree, RSS, PDM), wellhead equipment, subsurface valves, MWD/LWD Tools) and chemical engineering, subsea, valve, pump, mechanical equipment. Mainly used in harsh operating conditions include severe abrasion, erosion, corrosion, high temperature, high pressure and strong impact. we are able to manufacturing all kinds of wear resistance valve parts based on customer's drawing and material requirement, support hardfacing process based on customer's technique requirement. since most of our products are customized and not suitable to show for other customer, welcome to contact us for OEM service.
Our main products Types:
1. Carbide nozzles for Oil Drill Bits, nozzle sleeve, bushing.
2. Carbide parts for MWD/LWD tools, such as rotor,stator,liner,sleeve, plate,retainer,shroud etc.
3. Carbide Parts for downhole tools,such as torque impactor, centralizer, fracturing nozzle, stationary valve Assy and OSC valve Assy in Hydraulic oscillator etc.
4. Carbide Radial Bearing, such as TC bearing, PDC bearing.
5. Valve Trim, such as valve plug, stems, seats, cage, choke bean,choke stem.
6. Steel bonded tungsten carbide Assy and Surface Technology on Steels (PTA,HVOF, Boriding).
7. Other customized carbide parts based on client's drawings etc.
Zonco Common Tungsten Carbide Grades, Ghysical Mechanical Properties:
Grade | WC% | Co% | Grain size (μm) | |||
Density (g/cm3) | TRS (N/mm2) | Hardness (HRA) | ||||
YG06X | 94 | 6 | 14.8-15.1 | 2400 | 91.5 | 0.8-1.2 |
YG06A | 94 | 6 | 14.8-15.1 | 2150 | 92.5 | 0.6-0.8 |
YG08 | 92 | 8 | 14.6-14.9 | 2700 | 89 | 1.2-1.6 |
YG10.2 | 90 | 10 | 14.3-14.6 | 3800 | 91.7 | 0.7 |
YG11 | 89 | 11 | 14.3-14.7 | 2800 | 88.5 | 1.2-1.6 |
YG12X | 88 | 12 | 14.2-14.5 | 3000 | 89.5 | 1.0-1.2 |
YG15 | 85 | 15 | 13.8-14.2 | 3000 | 86.5 | 1.2-1.6 |
YG20 | 80 | 20 | 13.4-13.8 | 3100 | 85 | 1.2-1.6 |
2. Nickel Binder Grades
Grade | WC% | Ni% | Physical and mechanical properties | Grain size (μm) | ||
Density (g/cm3) | TRS (N/mm2) | Hardness (HRA) | ||||
YN6 | 94 | 6 | 14.5-14.9 | 2000 | 90 | 1.2-1.6 |
YN9 | 91 | 9 | 14.3-14.6 | 2300 | 89 | 1.2-1.6 |
YN11 | 89 | 11 | 14.0-14.3 | 2600 | 88 | 1.2-1.6 |
Production Equipment: